FR-DM900 High-efficient Pastry Make-up Line
Thinking of bakery machinery and equipment? Think Freeway! We are developer and manufacturer of tools, machinery and lines for versatile baking products such as croissants, bread rolls, Danish pastries, taco, pizza, doughnut, cookies and pretzels.
Suitable for bakeries, restaurants, hotels, and other foodservice company. Freeway’s FR-DM900 pastry make-up line is designed for optimal performance. Equipped with safety features, preset roller thickness controls, and foldable tables for space saving storage, this line increases your bakery’s production and efficiency. Safe to operate and easy to clean.
The whole line consists of 7 modules: 1. Calibrating head, 2. Embossing and screen unit, 3. Filling unit, 4. Coiling rollers, 5. Guillotine and punching tools, 6. Folding ploughs, 7. Line control unit.
I. Calibrating head
When feeding the line with a dough spool, the calibrating head makes the thickcness and weight of the dough sheet (especially during transition) be uniformly distributed. The dough loop control ensures that the dough sheet passes through the calibrating head without tension or stretching (in the infeed with electromagnetic dough scale and at the outfeed with photoelectric sensor).
- Continuous processing without interruption
- Uniform dough sheet thickness (especially at the overlapping ends)
- Tension and stretch-free processing due to the dough loop control system
II. Embossing and screen unit
Embossing and screen unit
III. Filling unit
The filling unit can fill the dough sheet with uniformity and precision, without interruption. We provide different solutions for fillings in different conditions such asliquid, creamy, chunky, or thready in their forms. There are intake rollers inside the filling unit which are used for filling matters with limited flowability. On the other hand, fillings containing fruit pieces are gently applied with an upstream solid particle application system. A large variety of filling nozzles and application systems satisfies every possible requirement. The number of filling rows can be flexibly adjusted to the number of product rows due to individually detachable pistons. Of course, all our filling units can also be washed down.
- Precise dosing and positioning of the filling
- Filling quantity is adjustable
- Quick and easy cleaning
IV. Coiling rollers
The coiling rollers enable automated, precise production of Danish whirls and similar products. They coil the dough sheet spread with the filling matter either one-sided (with one roller) or two-sided (with two rollers). En même temps, they are easy to mount and clean.
V. Guillotine and punching tools
The servo motor-driven guillotine works smoothly and slices accurately with electronic cutting length control. It achieves a performance of max. 100 strokes/min when cross-cutting (continuous operation) and max. 50 strokes/min when punching. It is easy and fast to replace various blades and tools using the quick-change system and the positioning aid.
- Precise cutting and punching
- High capacity and flexibility
- Short transition time in replacing tools
VI. Folding ploughs
Reliable, individualized folding ploughs greatly facilitate the automated production of different pastries. Whether they are simple, manifold, or alternating folds – there is always a suitable solution irrespective of the features and dough characteristics of your products
VII. Line control unit
The Line control unit is comprised of a micro-industrial computer inside and a LCD touch panel on the metal surface.User-friendly and concise GUI (Graphic User Interface) plays a significant role in monitoring, setting and interaction with the line. That’s why we have developed the specific embedded Operating Sysem which can receive production parameters (vitesse, cutting length, filling type and filling offset, operating mode, etc.) entered by users from the LCD touch panel. The whole production process is under the touch of your fingers. All belt drives can be continuously adjusted via the LCD touch panel. Therefore, their speed can be controlled evenly and uniformly with a central pilot control throughout the entire process.
- Simple and direct running of the line
- Clear monitor of the production process
- Enhance line performance, robustness, and stability1
