Linha de maquiagem para pastelaria de alto desempenho FR-DM800

fr-dm800-high-performance-pastry-make-up-line

Pensando em máquinas e equipamentos para panificação? Pense na autoestrada! We are developer and manufacturer of tools, machinery and lines for versatile baking products such as croissants, pãezinhos, Doces dinamarqueses, taco, pizza, rosquinha, biscoitos e pretzels.

Adequado para padarias, restaurantes, hotéis, e outra empresa de foodservice. Freeway’s FR-DM800 pastry make-up line is a flexible and multi-functional system which can make a wide range of products such as croissants, sausage rolls, Doces dinamarqueses, and more cream filled pastries. Equipado com servomotores, recursos de segurança, microcomputador embarcado, e painel de toque LCD, esta linha aumenta a produção e a eficiência da sua padaria. Seguro de operar e fácil de limpar.

Toda a linha é composta por 7 módulos: 1. Cabeça de calibração, 2. Embossing and screen unit, 3. Filling unit, 4. Coiling rollers, 5. Guillotine and punching tools, 6. Folding ploughs, 7. Unidade de controle de linha.

EU. Cabeça de calibração

When feeding the line with a dough spool, the calibrating head makes the thickcness and weight of the dough sheet (especially during transition) be uniformly distributed. The dough loop control ensures that the dough sheet passes through the calibrating head without tension or stretching (na entrada com balança eletromagnética de massa e na saída com sensor de luz).

• Processamento contínuo sem interrupção
• Uniform dough sheet thickness (especially at the overlapping ends)
• Tension and stretch-free processing due to the dough loop control system

II. Embossing and screen unit

Embossing and screen unit

III. Filling unit

The filling unit can fill the dough sheet with uniformity and precision, without interruption. We provide different solutions for fillings in different conditions such as liquid, creamy, chunky, or thready in their forms. There are intake rollers inside the filling unit which are used for filling matters with limited flowability. On the other hand, fillings containing fruit pieces are gently applied with an upstream solid particle application system. A large variety of filling nozzles and application systems satisfies every possible requirement. The number of filling rows can be flexibly adjusted to the number of product rows due to individually detachable pistons. Of course, all our filling units can also be washed down.

• Precise dosing and positioning of the filling
• Filling quantity infinitely adjustable
• Quick and easy cleaning

4. Coiling rollers

The coiling rollers enable automated, precise production of Danish whirls and similar products. They coil the dough sheet spread with the filling matter either one-sided (with one roller) or two-sided (with two rollers). At the same time, they are easy to mount and clean.

V. Guillotine and punching tools

The servo motor-driven cutter works smoothly and slice accurately with electronic cutting length control. It achieves a performance of max. 90 strokes/min when cross-cutting (continuous operation) and max. 20 strokes/min when punching. It is easy and fast to replace various cutters and tools using the quick-change system and the positioning aid.

• Precise cutting and punching
• High capacity and flexibility
• Short transition times

VI. Folding ploughs

Reliable, individualized folding ploughs greatly facilitate the automated production of different pastries. Whether they are simple, manifold, or alternating folds – there is always a suitable solution irrespective of the features and dough characteristics of your products

VII. Unidade de controle de linha

The Line control unit is comprised of a micro-industrial computer inside and a LCD touch panel on the metal surface. User-friendly and concise GUI (Interface gráfica do usuário) desempenha um papel significativo no monitoramento, configuração e interação com a linha. É por isso que desenvolvemos o Sistema Operacional embarcado específico que pode receber parâmetros de produção (velocidade, comprimento de corte, tipo de enchimento e deslocamento de enchimento, modo de operação, etc.) inserido pelos usuários a partir do painel de toque LCD. Todo o processo de produção está ao toque dos seus dedos. All belt drives can be continuously adjusted via the LCD touch panel. Therefore, their speed can be controlled evenly and uniformly with a central pilot control throughout the entire process.

• Funcionamento simples e direto da linha
• Monitor claro do processo de produção
• Melhore o desempenho da linha, robustez, and stabilityG